UNIT 1:
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Crane hook and C frame, design based on strength and stiffness
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Calculation of principle stresses for various load combinations
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Direct, Bending and torsional stress equations
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Impact and shock loading
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Factor of safety, theories of failure,
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Introduction to the design process - factors influencing machine design
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Selection of materials based on mechanical properties, Preferred numbers, fits and tolerances
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Eccentric loading, curved beams
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Direct, Bending and torsional stress equations
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Impact and shock loading
UNIT 2:
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Stress concentration - Theoretical stress concentration factor - Size factor
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Knuckle Joints
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Knuckle Joints
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Cotter Joints
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S-N curve – Continued cyclic stress Soderberg, Goodman and Gerber relations.
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Stress concentration - Theoretical stress concentration factor - Size factor
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Variable and cyclic loads – Fatigue strength
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Surface finish factor - fatigue stress concentration factor - notch sensitivity
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Cotter Joints
UNIT 3:
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Design of solid hollow shafts based on strength
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Design of solid and hollow shafts based on rigidity, critical speed
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Flexible couplings
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Rigid couplings
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Keys and keyways
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Design of solid and hollow shafts based on rigidity, critical speed
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Design of solid and hollow shafts based on rigidity, critical speed
UNIT 4:
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Design of helical springs under constant and variable loads.
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Design of leaf springs under constant and variable loads
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Design of torsional springs under constant and variable loads
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Design of Rolling Contact Bearing
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Design of Sliding Contact Bearing
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Design of Sliding Contact Bearing
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Design of Rolling Contact Bearing
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Design of Rolling Contact Bearing
UNIT 5:
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Design of Piston
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Design of Connecting rod
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Design of Flywheel Pulleys
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Design of Flywheel Pulleys
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Case study on Design and Analysis of Engine Components.
